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WNMG080404 KT20 vs the reference cermet grade — OD and facing of 20 carbon steel, tool life equal

Comparative cutting test on 20 carbon steel (C20 / AISI 1020): KOVES KT20 WNMG080404 (MT) against the reference cermet grade the customer used before Tool life 100 parts per edge, matching the reference grade; the test was stopped before the wear limit. Operation: od + facing, continuous cut, cnc horizontal lathe.

ResultEqual life, not limit-tested

Test report

ItemReference cermet gradeKT20 (Koves)
Workpiece and operation
Workpiece material20 carbon steel (C20 / AISI 1020)
Cut typeContinuous cut
OperationOD + facing
Test machineCNC horizontal lathe
CoolantCoolant (flood)
Tools compared — only the grade was changed
Tool manufacturerJapanese cermet makerKoves (KOVES)
Insert modelWNMG080404WNMG080404
ChipbreakerHQMT
Insert gradeReference cermet gradeKT20
Cutting conditions — identical for both tools
Spindle speed S2400 min⁻¹
Table feed F400 mm/min
Depth of cut ap1.5 mm
Result
Tool life (parts/edge)100100
OutcomeTool life equal — test stopped before the wear limit
20 carbon steel (C20 / AISI 1020) — OD + facing, tool life test
20 carbon steel (C20 / AISI 1020) — OD + facing (test 04)

Result and comparison basis

The KT20 edge produced 100 parts per edge, matching the reference grade part-for-part at identical cutting data. The customer stopped the test before the wear limit was reached, so parity here is a conservative floor rather than a ceiling — the Koves edge was not run to failure.

Matching an established Japanese cermet grade in the same pocket, on the same machine, is the baseline result plants look for when qualifying a second source.

Comparison basis: the cermet grade the customer was running before the test, anonymised as “Reference cermet grade”. Insert model, chipbreaker and all cutting data are shown in full.

Related series

Comparative data from a Koves customer cutting test. Competitor grades are anonymised as reference grades. Results depend on workpiece, machine and setup; validate on your own production before adopting parameters.

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